Building Better Concrete Slabs for Fulfillment Centers and Warehouses
Your business may rely on a steady stream of online sales, but it’s your concrete reinforcement that’s holding your physical business together. For that reason, it’s essential to build your next fulfillment center or warehouse with the concrete reinforcement that rules them all: Helix Micro Rebar.
It’s also important to note that the demand for well-built and maintained fulfillment centers and warehouses is rising as the number of people who shop online continues to skyrocket.
These vast facilities with hundreds of thousands of square feet of floor space require durable, high-performance concrete slabs capable of withstanding heavy loads, high traffic and constant operational pressures.
Why Traditional Concrete Slabs Can’t Handle the Pressure
As you know, concrete slabs in fulfillment centers and warehouses take a beating. They’re exposed to extreme conditions, such as forklifts and pallet racks, and even the construction process itself has issues. Traditional concrete reinforcements, such as rebar and mesh, can be very challenging for your contractor and crew.
Difficult rebar installation. Designing, installing, tying and working around rebar when placing concrete for large slabs is time-consuming and frustrating, requiring highly skilled labor and precise placement.
Cracking and Shrinkage. It’s going to happen eventually, but it’s important to delay things as long as possible. Concrete slabs reinforced with rebar or mesh often crack sooner than those reinforced with Helix Micro Rebar.
Rusty rebar. (Must we say more?) Sitting outside waiting for installation, rebar can corrode, leading to weakened structural performance and eventual slab failure.
Costly repairs. As cracks form and joints weaken, the cost to do a slab replacement continues to rise. Stopping operations in your busy fulfillment center is not an option.
The Five BIG Ways How Helix Micro Rebar Improves Concrete Slabs in Fulfilment Centers and Warehouses
Here are some of the key ways that Helix Micro Rebar benefits fulfillment centers and warehouses.
Still today, the logistical complexity of ordering, transporting and storing bulky steel rebar means that you need to dedicate significant time, personnel and project coordination, leading to increased project costs.
Increased Slab Durability
Each piece of Helix Micro Rebar is twisted to keep your concrete together, just like a screw used in two pieces of wood. Since the reinforcement is disbursed throughout the entire slab, weak points are addressed.
Faster Construction
Rebar requires time-consuming installation, but Helix Micro Rebar is simply mixed into the concrete at your batch plant. This reduces onsite construction time and helps to build your slabs faster.
Long-Term Crack Resistance
Our evenly distributed steel reinforcement reduces shrinkage cracking and improves the slab’s resistance to load-induced cracks. The result is a concrete slab that can handle high traffic and heavy equipment.
Lower Costs on Your Fulfillment Centers and Warehouses
By reducing the amount of rebar and labor required, choosing Helix Micro Rebar lowers your upfront construction costs.
Corrosion-Resistant Concrete Reinforcement
Helix Micro Rebar arrives in convenient cardboard boxes and is not stored outdoors where elements can reduce its effectiveness. Also, unlike traditional rebar, it is corrosion-resistant, even in high-moisture environments, ensuring the longevity of the slab.
Sustainable Development
Let’s reduce the damage we do to our natural environment. Helix Micro Rebar reduces the need for steel by up to 50% compared to traditional rebar reinforcement. Also, its long-lasting performance means fewer repairs and replacements, reducing the environmental impact over its entire lifespan.
Sustainable Development
Let’s reduce the damage we do to our natural environment. Helix Micro Rebar reduces the need for steel by up to 50% compared to traditional rebar reinforcement. Also, its long-lasting performance means fewer repairs and replacements, reducing the environmental impact over its entire lifespan.
Helix Micro Rebar Has Proven Success in Fulfillment Centers and Warehouses
Here are just a few of the thousands of projects that Helix Micro Rebar has been used in.
Distribution Warehouse
Livonia, Michigan
Helix Steel replaced all of the WWM reinforcement for each SOG application with a Helix Micro Rebar reinforcement dosage of 9 lb/yd3.
By utilizing Helix Steel’s design, over 290 tons of steel were eliminated from the new Dynarex Warehouse in Middletown, NY. The original slab was thinned by 1.5″ while the foundation walls were optimized with a 100% replacement of the double layer of rebar.
Park Avenue Construction built this 300,000-square-foot logistics center similar to a previous project they had completed for Allied Properties. To ensure the highest efficiency of the slab, Helix Micro Rebar was used at two different doses: 9 lb/yd³ for the parking area and 13.5 lb/yd³ for the drive aisles.
You can see many more success stories for warehouses and other applications using our Project Finder.
Build Smarter. Contact Helix Steel.
Interested in learning more about how Helix Micro Rebar will improve so much about your next warehouse or fulfillment center?
Speak with one of our project managers, and we’ll walk you through the benefits, answer questions and, if you’re still unsure, we’ll work out the logistics to get a test performed based on your dosage and requirements.
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